Repair of the lining of the process heater P-201

[ Year: 2020 ]

[ Country: Ukraine ]

[ Industry: Chemical and petrochemical industry ]

Task:

repair of the lining of the process heater P-201

Features:

  • project implementation period reduced to 4 calendar days.

Implementation:

  • dismantling of the lining: shotcrete and masonry. Layer thickness 280 mm, area 80 m2;
  • cleaning the furnace from dismantled lining (more than 22 tons);
  • dismantling 33 burner stones and burners;
  • surface preparation and installation of lining fasteners;
  • installation of lining 80 m2 (about 700 modular blocks of ceramic fiber);
  • installation of 33 burner stones, 66 insulation blocks and 33 burners.

Result:

the work was completed in full, ahead of schedule by 15%. The customer obtained significant energy savings after replacing the lining with a modern lightweight ceramic fiber lining.

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