Overhaul with the modernization of a thermal roller furnace

[ Year: 2019 ]

[ Country: Ukraine ]

[ Industry: Ferrous and non-ferrous metallurgy ]

our experts performed an overhaul with the modernization of a thermal roller furnace using modern lightweight lining materials.

development of the lining replacement design, including estimation documentation;
partial dismantling of metal structures of the framework and complete dismantling of the existing lining;
installation of the metal structures of the framework;
lining installation;
modernization, improvement, and adaptation of the gas-burning equipment;
replacement, installation, and setting of the modern systems of monitoring and control;
installation of a new modern automatic process control system on the basis of the Siemens controller and the author's software;
commissioning works, preparation and development of flow diagrams

the total weight of the lining was reduced by more than 7 times, whereas all thermophysical parameters and the productivity of the furnace were improved;
the resistance of the lining to thermal shocks was improved;
total natural gas consumption was reduced by more than 23%.